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KUKA Robotic Palletizer
Fuji Robotic Palletizing Solution
Robotic Palletizers
Reducing Overall Labor Costs
Westfalia partners with two robot partners to design and build the automated palletizing solution you need – KUKA and Fuji.
Westfalia's KUKA Robotic Palletizing Solution
KUKA is one of the largest manufacturers of robots in the world, and their palletizing units are suitable for most applications. Westfalia integrates Kuka Robots into our automated palletizing systems, to give our customers a dependable, long-lasting solution that saves you money by reducing your labor costs and inventory expenses, and increasing availability and through-put.
Westfalia uses KUKA robots to handle and palletize cases, pails, bags and barrels. A software package is available to enable these units to handle multiple lines and products easily. With the robot’s large working envelope, we can build pallets that few of our competitors can match.
Key Features of KUKA Robotic Palletizers:
- High Reliability – mean time between failures is 70,000 hours
- Low Maintenace – every 10,000 hours
- Modularity – upgrade the payload and reach of the robot as future requirements demand
- Large product range – from small robots to handle 3 kg payloads to giants to handle 570 kg
- Space-saving – large work envelope and minimal space requirements
- Easy to use – Windows based interface
- Long-term investment – Can be reprogrammed to perform additional functions or completely new tasks
- Proven technology – over 60,000 KUKA robots have been installed worldwide.
Fuji Robotic Palletizing Solution:
Bringing Your Business Up to Speed, Faster
Fuji recognized the potential for robots in palletizing back in 1982. Today, Westfalia offers 4 Fuji robotic palletizers that offer economical operation with some the highest palletizing rates. These robots are easy to operate and maintain. Their patented linear drive system keeps power consumption and maintenance to a minimum. They also help you reduce labor costs and better predict what’s going to happen a month, six months, and a year into the future.
Westfalia has a lineof Fuji robots that range from our economical EC-61 to our high-speed, high payload EC-201. Fuji’s design offers a mechanical advantage – linear guides and bearings – that make these units operation ultra smooth, with economical power consumption. These units have been proven to be excellent in handling bagged product as well as cases and stacks of paper or books.
Key Features of Fuji Robotic Palletizers:
- User friendly software (no laptops required)
- Unique linear track design specifically for palletizing
- Custom designed end effectors for a wide range of applications
- Specialization available for bags, cases, pails, drums, shrink-wrapped bundles, and bottling applications
- Up to 26 cycles/ minute
- 75% more energy efficient than leading competitor
- Over 7000 installations
Touch Screen Operating System Features:
- Program change in seconds
- Inventory monitoring
- Onboard diagnostics
- Fault history log
- Onboard lubrication schedule system
- Real time I/O monitoring
Options For Fuji Robotic Palletizers:
- Cold temperature upgrade
- Harsh environment upgrade (stainless steel components)
- Memory program expansion (up to 400 patterns)
- Auto reject function
- Simultaneous multi-size product handling (5 axes)
- Slip sheet placement
Specifications of Fuji EC-61, EC-101, EC-141 and EC-201 Robots:
Mechanism Articulated arm
Drive Type AC Servo
Payload Capacity 264 lb. to 440 lb. (including end effector)
Palletizing Capacity 1000 to 1600 cycles per hour
Degree of Freedom Standard 4 axes (up to 5 axes)
Memory 30 programmable patterns (up to 400 options)
Programming Method Visual single point (teaching pendant)
Teach Support (touch screen)
Teach-less system (optional)
Power 200 VAC (220 VAC 3 PH 50/60 HZ)
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